What's the Difference Between SAG Mill and Ball Mill

The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill's ...

Practical Lubrication of Open Gearing

Open Gear Lubricant Standards. The AGMA 9005-D94 and AGMA 9005-E02 stipulate the use of residual compounds 14R and 15R for open gearing when the open gear lubricant is applied by intermittent …

How to install and align the girth gear and pinion | prmdrive

The cost of edge drive is low, but the pinion needs to be replaced every 2-5 years. Edge drive is mainly used in coal mills and mills with small power. The girth gear(big ring gear) and pinion are the key of the edge transmission device. Their reliable operation is directly related to the stable production of the mill.

AG Autogenous Grinding

The plus ½" mill product was crushed in a cone crusher and returned to the mill feed along with the minus ½" plus 4 or 6 mesh fraction. Tests were run with a short mill, inside length of 26-3/8″, or diameter-to-length ratio of 2.50 to 1. The same mill was then lengthened to 48-3/8″, diameter-to-length ratio of 1.36 to 1. Test Conditions

Grinding Mill Gear Assembly

Grinding Mill Gear Assembly. We will begin with the mill's bull gear assembly and work towards the motor, The BULL GEAR, …

Innovative Gear Drive Solution for Grinding Mills

Both the SAG mill and ball mill are each driven by two gear units. Because, on a conventional drive variant, only one engagement per pinion with the girth gear is possible per side, an economic power limit of about 8 MW …

SAG Mill | Autogenous and Semi-Autogenous Mills

SAG Mill | Autogenous and Semi-Autogenous Mills | FLSmidth. Home. Products. SAG Mill. Overview. What we offer. Key Benefits. Product Features. Key Benefits. Get more done …

Innovative Gear Drive Solution for Grinding Mills | E & MJ

Innovative Gear Drive Solution for Grinding Mills. Cemtec and Siemens jointly developed a standard-equipment, economical solution to handle the power needed to drive a 10.4 x 6.1-m, 15-MW SAG mill and an 8.2 x 14-m 18-MW ball mill at this Russian gold mill site. Cemtec GmbH, an Austrian company, develops and executes projects for the mineral ...

UNICAST.CA Drives, Gears, Pinions, Bearings

BALL MILL DRIVES, GEARS, PINIONS, AND BABBITTED BEARINGS. Accurate and customized to fit. With in-field measuring with a high accuracy 3D scanner, we can …

Trunnion Bearing Assembly Ball Mill & Rod Mill

The first part of the mill that we will look at is the TRUNNION BEARING. This is a HYDROSTATIC BEARING which is a slow moving bearing that carries a heavy load. Usually it is constructed from Babbitt's metal. ... this permits movement of the bearing on the sole plate for adjustment of gear and pinion mesh. Such adjustment is carried out by ...

Grinding mills

Metso has over 100 years of experience in horizontal grinding mills and has always been an industry-leader in innovative technology. Metso's unmatched expertise ensures delivery of your Premier™ mill or Select™ mill based on your operational needs. When choosing your equipment we not only keep in mind mill performance, but also considering ...

The engineering and process effects of choosing a …

gear driven mill, the motor speed is a function of the mill speed ⌽ RPM, and the gear ratio of the mill bull gear and the drive pinion. Case study No 1: Changing pinion on a fixed speed mill A common way of changing the speed of a mill that is driven by a fixed-speed motor is to change the pinion to a new design with an additional tooth.

Semi-autogenous grinding (SAG) mill liner design and …

Semi-autogenous grinding mills (SAG mills) are tumbling mills that most commonly have a shell diameter-to-length ratio of around two. With this high aspect ratio, SAG mills generate both thrown and cascading ball-milling actions with shell linings shaped to lift and to throw alloy steel grinding balls of up to 150 mm (6 in.) in diameter. These

Upgrade The Drive Mechanism Of Your Plant's Ball Mills

Features & Benefits. Made to exceed OEM standards. Unicast's replacement Ball Mill drive systems, including gears, pinions, and bearings are designed to outperform OEM parts …

Prediction of tumbling mill liner wear: Abrasion and impact effects

Banisi S, Hadizadeh M. 3-D lifter wear profile measurement and analysis in industrial SAG mills. Mineral Eng 2007; 20: 132–139. Crossref. ISI. Google Scholar. 8. Teeri T, Kuokkala VT, Siitonen P, et al. Impact wear in mineral crushing. Sci Eng 2006; 12: 408–418. Google Scholar. 9.

Used allis mineral systems

24 x 9 ft (7.3 x 2.7 m) Boliden Allis reconditioned SAG Mill with 3,000 HP (2240 kW) GE motor - Mill shell in 1 section - Inching drive, 3 piece - Feed and ... discharge - 2 piece mill shell - Trunnions with liners - White metal trunnion bearing journals - 289 tooth two-piece bull gear - Bull gear guards - 24 tooth pinion - Falk gear reduce...

Industrial gear unit drive solution for ball mills | SEW …

Drive packages from a single source: industrial gear units and segmented girth gears. Large girth gears are installed around the cylinder to rotate the horizontal ball mill cylinders. A pinion connects these directly to the industrial gear unit. SEW-EURODRIVE does not just provide industrial gear units, we provide the complete drive package ...

Semi-autogenous grinding (SAG) mill liner design and …

Semi-autogenous grinding mills (SAG mills) are tumbling mills that most commonly have a shell diameter-to-length ratio of around two. With this high aspect ratio, SAG mills …

Double Helical Gear

To control the axial position of the large bull gear, a double-acting tapered-land thrust bearing is most commonly applied. The relatively low speed of the bull gear means that minimal fluid shear losses are present in the bull gear shaft thrust bearing. ... A gearless drive SAG mill, 12 ...

Success Stories

Horsburgh & Scott Awarded $1.2m Order from a Western Mining Leader for SAG Mill Replacement Gear. Horsburgh & Scott Repaired Planetary Drive Failure at Large Power …

Success Stories

The customer now enjoys improved confidence with a stronger, more reliable SAG mill replacement gear. The customer has indicated that Horsburgh & Scott is now their direct supplier of choice for open gearing and gearbox drives. ... Horsburgh & Scott manufactured a new bull gear with the ability to rotate the outer gear ring without having to ...

New & Used Sag Mills for Sale | Semi-Autogenous Grinding …

Savona Equipment is your source SAG mills for large primary ore processing through to secondary and tertiary fine material as well as complete ore processing facilities. ... 12 ft dia. x 5 ft. Self aligning bearings. Brass inserts. rubber seals. Bearing sole plates. Single helical bull and pinion gear. ID: 169964 Quote + 18ft. dia. x 10.5ft ...

Used Ball & Sag Mills for Sale | Mining | Page 2 | Surplus …

Search through huge mining inventory of used Ball mills, Sag mills, Pebble mills, grinder mills for sale today and ready for shipping! Allis-Chalmers, Metso, Hardinge, Flsmidth and more! ... - Westinghouse AC brushless synchronous motor with spare stator:, - 4079 HP (3000 kW), - 200 RPM - 3300 V, - 50 Hz Mill includes:, - Bull gear - Pinions ...

Girth Gear Pinion Infrared Imaging and …

Monitoring pinion temperatures on mill gear pinions is an effective and efficient means of monitoring alignment and operating condition. Pinion temperature measurement when applied properly can …

Pinion Shaft

A gearless drive SAG mill, 12 ... Generally, the driver and bull gear speed is 3,600 rpm or less, and the pinion speeds can be as high as 60,000 rpm. These machines are produced as a package with the entire machine mounted on a common foundation which also includes a panel with control and monitoring instrumentation. Because of the large number ...

Allis-Chalmers Grinding Mills

Get email updates for newly added Grinding Mills - Ball, Pebble, Sag, Mining. New Listing Alert. 9' x 12' Allis-Chalmers, Rod or Ball Mill with 400 HP, Herringbone bull gear and pinion ... - Westinghouse AC brushless synchronous motor with spare stator:, - 4079 HP (3000 kW), - 200 RPM - 3300 V, - 50 Hz Mill includes:, - Bull gear - Pinions ...

404 Basic Mineral Processing Terms

Bull Gear: Also called ring gear, the gear that encircles the tumbling mill and transmits the motion of the pinion gear to the mill. The mill rotates as the pinion gear meshes with the bull gear. ... AG/SAG …

Calculation of Gear Dimensions | KHK

NOTE 1 : The subscripts 1 and 2 of z 1 and z 2 denote pinion and gear. All calculated values in Table 4.1 are based upon given module m and number of teeth (z 1 and z 2).If instead, the modulem, center distance a and speed ratio i are given, then the number of teeth, z 1 and z 2, would be calculated using theformulas as shown in Table 4.2.. Table …

Gearless mill drives

ABB's Gearless mill drive system is the most powerful mill drive system in the market to power semiautogenous (SAG), ball and autogenous (AG) mills.

Worm Gearing

Ball Sag Mills Boston Gear. Worm Gears. When used with Boston Gear worms, Boston Gear's worm gears provide effective power transmission in applications requiring high-ratio speed reduction in a limited space using right angle (90°), non-intersecting shafts. They are also the smoothest, quietest form of gearing when properly applied.

MAAG® GEAR Girth Gear

By delivering the lateral gear drive together with the girth gear, we ensure that both components match perfectly. Our girth gears have a key role in meeting the highest power demands in vertical rollers mills. The MAX Drive powers vertical roller mills up to 15,000 kW with two spur gear drive units that mesh with the girth gear under the mill ...

Grinding mills in Canada

High-grade quality grinding mills are now in Canada. Explore our huge range of ball mills, SAG mills, roller mills, vertical mills, and miscellaneous grinding mills. 1-604-534-5313

Operating work index is not the specific energy consumption …

However, Bond Work Indeces are related to the type of equipment to be used (rod mill, ball mill, SAG uses Drop Ball parameter-Kwhr/m3-, so it is more complex than just specific energy consumption ...

Gears and pinions

• New gear and pinion design, to increase performance through improved strength and resistance • Compatibility evaluation, to ensure other mill components operate properly at new production levels Gear and pinion services Design upgrades for increased production Make the most out of your new gears and pinions.

Mill drive selection for semiautogenous grinding mills

the . decision making process. This article examines how the NPC calculation, plus reliabil- ity and power source, influence SAG mill selection. SAG mill drives. There are two …

Automated Continuous Pinion Temperature Monitoring System

Online pinion temperature monitoring of the pinion with infrared temperature sensors is the most consistent and effective means of detecting misalignment of gear driven mill systems, allowing the user to quickly detect and correct any misalignment that may develop.. A common failure cause of gear driven mill systems is misalignment, which in its most …

Denver Grinding Mills

4' x 5' Denver, Ball Mill, 37' diameter Sheave, rubber lined, 2-pc bull gear. Category: Grinding Mills - Ball, Pebble, Sag, Mi... Seller: Machinery & Equipment Co. Location: Brisbane, CA. Mfr: Denver. Denver Ball Mill, 4' diameter x 5' long, s two piece bull gear, pinion shaft and sole plates, Block grease style pedestal bearings & Sole plates ...

Girth Gears

Girth Gear Applications Girth gears fall into two basic categories; flange mounted and tangential spring mounted. Flange-mounted girth gears, the more common of the two, are most frequently utilized in "cold" processing equipment such as SAG (semi autogenous grinding) mills and ball mills for use in the mining and cement industries.

UNICAST.CA Drives, Gears, Pinions, Bearings

Ball Mill / SAG Mill Wear Parts Cast replacement wear parts with improved wear life. 250-807-7999 [email protected] UNICAST.CA ... Babbitted Bearing Bull Gear Ball Mill Gear Ball Mill Inching Drive Ball Mill Pinion (2) Ball …

Ball Mill Girth Gear And Rod Mill Girth Gear And AG Mill Girth Gear …

Tel: +86. Send your inquiry directly to us ( 0 / 3000) big Module Girth Gears and spur gear for Ball Mill and rotary kiln. Construction Site Heavy Duty Big Dimension Mill Girth Gear and rotary kiln girth gear factory price. High quality Ball Mill Girth Gear And Rod Mill Girth Gear And AG Mill Girth Gear And Sag Mill Girth Gear from ...